Search results for "sheet metal stamping"
showing 7 items of 7 documents
Springback effect evaluation in three-dimensional stamping processes at the varying of blankholder force
2006
The quantitative evaluation of elastic springback in sheet metal stamping processes is still today a very interesting research topic, since this phenomenon causes a manufacturing shape defect. A measurement technique based on the shadow moiré method, already developed by the present authors, has been further upgraded and applied to evaluate the springback phenomenon in the deep drawing of square boxes, the basic three-dimensional stamping process. In particular this technique is able to determine the final lateral surface of the drawn parts, once extracted from the dies, and to compare such surface with the ideal one derived from the die's computer-aided design (CAD) geometry. Proper quant…
Design of complex sheet metal forming processes: a new computer aided progressive approach
2010
The growing interest in sheet metal stamping processes, particularly in automotive industry, led to three main issues in this field: request of very complex shapes; growing interest in springback control; solution of multi-objective problems. This makes the design of the sheet metal stamping processes very difficult, since the number of both design variables and design objectives are progressively increased; therefore, proper design methodologies to reduce times and costs are highly required. In this paper, an innovative design approach able to manage and optimize complex stamping operations is proposed. In particular, a progressive design approach based on the integration between numerical…
Numerical Prediction Of Elastic Springback In An Automotive Complex Structural Part
2007
A Pareto optimal design approach for simultaneous control of thinning and springback in stamping processes
2009
One of the most relevant research issues in automotive field is focused on the reduction of stamped parts weight also increasing their strength. In this way, a strong research effort is developed on high strength steels which are widely utilized and they require a proper springback control. Springback reduction in sheet metal forming is a typical goal to be pursued which is conflicting with thinning reduction for instance. Thus, such problems can be considered as multi-objective ones characterized by conflicting objectives. What is more, nowadays, a great interest would be focused on the availability of a cluster of possible optimal solutions instead of a single one, particularly in an indu…
Springback Evaluation In Basic Sheet Metal Stamping Processes
2000
In the present paper a measurement technique based on the shadow moire method has been set up in order to evaluate the springback phenomenon in deep drawing operations. Two proper coefficients are introduced to quantitatively describe the effect considered. In particular the proposed technique is able to acquire the final profile of the drawn parts along one or more generatrices, once extracted out from the dies and to compare such profile with the ideal one derived from the dies CAD geometry. The proposed technique has been applied to an axysimmetrical deep drawing operation and moreover the influence of the blankholder force level and of the lubricating conditions have been taken into acc…
On the use of SLS tools in sheet metal stamping
2003
Abstract A few rapid tooling technologies have been recently proposed and among them Selective Laser Sintering is probably one of the most relevant and promising. In the paper, the authors report some results of a wide experimental research on the application of SLS tools in sheet metal forming. A wear test was earned out to investigate the progressive degradation of laser-sintered materials in comparison with traditional cold-work steels. In particular SLS tools were utilized in a sheet metal stamping process of S-shaped parts: their performances (in terms of tool wear and dimensional quality of the stamped part) were compared with the ones of traditional tools.
A multi-objective Pareto design approach for simultaneous control of thinning and springback in complex stamping operations.
2009
Abstract In sheet metal forming operations design, optimization problems have to be solved in order to reach optimal process conditions. In these problems, there are some crucial issues to be taken into account: - most of the problems are multi objective problems, generally characterized by conflicting objectives: the definition of proper parameters aimed to prevent both springback and fracture is a typical example of an optimization problem in sheet metal forming characterized by conflicting goals; - in an industrial environment a great interest would be focused on the availability of a cluster of possible optimal solutions instead of a single “almost optimal” solution. Taking into account…